When discussing modern cutting technology, the first thing that comes to the mind of most people is that plasma and lasers are better in all cases. They are quick, provide sharp edges, and are highly precise. But in When CNC Oxyfuel Still Beats Plasma and Laser for Thick Plate Cutting, the image is very different. However, oxyfuel continues to play a very significant and viable role in heavy-plate work. Most CNC oxy fuel cutting machine manufacturers are still enhancing this technology since the industries that cut very thick plates still rely on it.

The same does not apply to thick steel, and cutting it takes more than speed or fine edges. Additionally, it requires power, consistency, and capability to manage high heat. That is where oxyfuel still shines..

Why does oxyfuel still matter for thick plates?

Laser and plasma are restricted in plates that are more than a specific thickness. They are very good performers, yet not necessarily the ideal. Moreover, oxyfuel has not lost its ground due to a very simple fact: it is able to cut extremely thick steel with consistent actions.

• Exceptional thickness capacity

  Oxyfuel is able to work with very thick mild steel that plasma and lasers can hardly work with. Thus, even nowadays workshops that cut plates larger than 100 mm continue to use oxyfuel.

• Low operating cost

  Though both plasma and laser are sophisticated, they use costly consumables and are more difficult to maintain. Oxyfuel utilizes simple gases and standard parts of the torch, which minimize daily operating expenses.

• Strong heat transfer

  In the case of heavy plates, gradual and regulated heat is significant. Oxyfuel is also used to cut deep into the material and can cut through dense material easily.

• Reliable mechanical system

  The machine structure is straightforward, and hence, it is used without concern by numerous small and mid-size units. This is a reason why most manufacturers of laser machines in Vadodara also provide oxyfuel systems to their customers who require flexibility.

When oxyfuel outperforms plasma and laser?

Plasma and laser are effective with thin and medium plates, but in certain cases, oxyfuel takes their place. Furthermore, it is more cost-effective in terms of cost-to-benefit ratio when the plate thickness is high in factories.

• Cutting extremely thick mild steel

  Very thick plates may lose edge quality at plasma, and heavy thickness may not be cut at all by laser. But oxyfuel can easily take on such tasks without losing its balance.

• Lower cost for heavy work

  When cutting thick materials, plasma and laser machines are very costly to maintain. Additionally, the consumables are easily worn out. Oxyfuel, on the other hand, remains relatively cheap.

• Easy preparation of large plates

  Plates that are very heavy are not easy to move. Oxyfuel systems also have less complicated alignment, and thus cutting large pieces becomes easier with a lesser chance of mistakes.

• More suitable on irregular or worn surfaces.

  Thick plates are frequently rusty or scaled or rough. The surface problems that precision tools may have are not a problem for Oxyfuel. This provides it with a practical advantage.

• High heat tolerance

  The material required when working on heavy steel is high heat. Oxyfuel is able to provide powerful heating energy that cannot be achieved by plasma and laser when it comes to extreme thickness.

Therefore, these are the reasons why most industrial purchasers continue to consider options provided by the CNC plasma cutting machine manufacturers in India and then ultimately decide to use oxyfuel when doing thick plate work.

Practical advantages for workshops

The oxyfuel strengths are valued in workshops that deal with heavy-plate fabrication. In spite of the fact that the general cutting is dominated by the advanced tools, heavy work is another matter.

The practical benefits include

• Reliable performance on thick material and does not need high power.

• Reduced cost to companies that have to cut heavy steel in large quantities.

• Easy training, since the operators do not need complicated systems to learn the process.

• Increased machine life: oxyfuel systems are rugged and durable.

• Variable cutting speed, which provides the operator with the ability to control quality depending on the project requirements.

Moreover, oxyfuel can be used in such industries as shipbuilding, heavy fabrication, construction equipment, and steel processing plants. These disciplines often involve thick plates on which oxyfuel provides reliable findings.

Conclusion

Each technology plays its part in the world of metal cutting. Plasma and lasers are good in precision and speed. However, when CNC oxyfuel still beats plasma and laser for thick plate cutting, the distinction is obvious. Oxyfuel provides greater thickness capability, reduced cost, and reliable operation of heavy fabrication.

Moreover, this is the reason why the manufacturers of CNC oxy-fuel cutting machines keep innovating. Whereas the current shops still weigh their equipment options between the laser machine manufacturers in Vadodara and the CNC plasma cutting machine manufacturers in India.

Frequently Asked Questions

• Why is oxyfuel better for very thick plate cutting?

  In the case of very thick mild steel plates, oxyfuel is used to provide deeper penetration of heat, stability of cutting, and low cost.

• Does oxyfuel offer better value than plasma or laser for heavy jobs?

  Yes, oxyfuel operating costs remain low, and at the same time, they remain reliable on large and heavy steel materials.

• Can oxyfuel cut rusted or uneven thick plates effectively?

  Oxyfuel is easy to work on surface imperfections, and it gives a smooth cut even when rusted or uneven steel plates are used.

• Is oxyfuel suitable for industries working with heavy fabrication projects?

  Yes, oxyfuel is preferred to heavy steel plates in industries because of its strength, consistency, and low cost of operation.